AI-native manufacturing ERP

One platform. Every operation.
Total visibility.

The AI-native ERP for the production floor. Cortrova unifies 17 production departments into a single AI-native ERP, 205+ features and 65 AI agents predicting problems instead of just reporting them.

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AS9100IATF 16949ITARCMMC 2.0FDA 21 CFRISO 9001

Cortrova Executive overview Cloud · ITAR Live

SQDI&F · Plant 2 - Albuquerque

Production intelligence rollup

✓ ITAR / CMMC compliant Shift A · 06/20 14:08 MT

Safety 146 days incident-free +18 vs 90-day target
Quality 97.4% first-pass yield -1.2 pts vs target
Delivery 94.1% on-time to commit +0.6 pts vs target
Inventory 38.7 days on hand within 42-day band
Finance -2.9% std margin var. vendor lot cost drift

Production schedule · this shift

5 active work orders · 1 re-sequence proposed

WO-4821 CNC Machining7475-T7 Bracket
WO-4830 Heat TreatTi-6Al-4V Housing
WO-4844 Inspection / QCLot L-2207 (held)
WO-4851 AssemblyActuator Sub-Assy
WO-4866 Final / PackShip Set 22-09

51 department agents → 7 division aggregators → 6 executive agents

Cortrova QC anomaly Cloud · ITAR Live

⚠ Quality anomaly detected Score 0.91

Out-of-tolerance dimensional trend

Part: BR-7475-A2 · Bracket
Lot: L-2207
Order: WO-4844
Vendor: Meridian Alloy · PO-3318
Feature: Ø12.40 +0.00 / -0.05
Drift: +0.041 mm, 6 of 8 samples

Dept QC agent flagged a rising dimensional trend and correlated it with a vendor-lot signal from cross-module SQDI&F. Confidence high on the inspection trend, medium on the vendor-lot link pending added samples.

Recommended action

Hold lot L-2207, re-sequence WO-4844, open QC re-inspection workflow.

Human-in-the-loop gate Awaiting approval

Hold lot - await quality manager approval. Division aggregator has rolled this up for sign-off.

Approve hold Adjust scope → J. Okafor · Quality Mgr

205+

Features

17

Production departments

65

AI agents

33

Cross-module integrations

Predictive safety

See the incident before it happens.

A convergence engine watches eight risk factors at once, spatial and temporal patterns across the floor, and surfaces danger before the report is ever filed. Not after.

Explore Safety / EHS

Cortrova Predictive safety Cloud · ITAR Live

EHS · SQDI&F · Plant 2 - Albuquerque

Predictive incident convergence

Convergence engine Refreshed 14:09 MT · next in 15 min

8 risk factors monitored weighted · live

Overdue PM Press 2 · 3 WO past due 3 WO
Near-miss cluster Weld cell · 4 in 72h +4 / 72h
Training gap LOTO recert · 6 due 6 due
Permit overdue Hot-work HW-118 1 open
Hazard density Bay C · open items 12 open
Temp / vibration Spindle 4 · 2.1σ 2.1σ
Staffing Shift B · -2 certified -2 cert
Housekeeping 5S audit · Bay C 88%

⚠ Incident risk elevated Confidence 0.88

0.79 probability · next 72h

Driver: Near-miss cluster · Weld cell
Area: Bay C · Plant 2
Standards: OSHA 1910.147 · AS9100
Model: EHS agent · v3.2

Recommended action

Stand up LOTO recert for Weld cell, clear Bay C hazard backlog, brief next shift.

Routed to supervisor

Tier-2 EHS aggregator opened a safety stand-down draft - awaiting supervisor acknowledgment.

Acknowledge View factors → D. Marquez · Shift Supervisor

8 factors → dept EHS agent → Tier-2 division aggregator → executive safety rollup

Cortrova SPC · X-bar Cloud · ITAR Live

Quality / QMS · Plant 2 - Albuquerque

X-bar control chart · WO-4844

AS9100 · Ø12.40 +0.00 / -0.05 BR-7475-A2 · subgroup n=5

Cpk 1.12 below 1.33 target
Cp 1.41 spread in spec
X̄ mean 12.376 mm, n=14 subgroups
σ within 0.0061 mm, R-bar / d2

QC agent flagged a rising trend at subgroup 10 and correlated it to vendor lot PO-3318 (Meridian Alloy). Recommends holding lot L-2207 pending re-inspection.

Quality intelligence

Catch the drift, not the scrap.

Continuous SPC monitoring holds Cpk and Cp on every key characteristic and surfaces an out-of-control trend, correlated to the supplier lot behind it, before it becomes a non-conformance.

Explore Quality / QMS

Conversational intelligence

The platform briefs you.

Ask Cortrova anything across every department and get a plain-language answer with the records behind it. The executive tier synthesizes the plant-wide picture every 30 seconds, voice or text.

Inside the Trunnion AI engine

Cortrova Operations narrator Cloud · ITAR Live

AI

Shift briefing · Plant 2 - Albuquerque

Shift A is running on plan

06/21 14:08 MT

On-time 94.1%
Held lots 1
OEE drift -2.3 pts

Delivery is holding above commit at 94.1% on-time; ship set Ship Set 22-09 on WO-4866 is sequenced to close this shift with no open exceptions.

Quality paused one lot — Lot L-2207 is on hold after a dimensional drift on WO-4844, correlated to vendor lot from Meridian Alloy · PO-3318, and is awaiting quality-manager sign-off.

Heads-up: I’m predicting a bottleneck at Heat Treat in ~2.5h as WO-4851 backs up behind the hold — OEE is drifting -2.3 pts against the Cpk-recovery plan.

Recommended next move: re-sequence WO-4851 ahead of the held lot to protect the AS9100 delivery window

Synthesized by 6 executive agents · 30s cadence SQDI&F · 65 agents

Cortrova AI Mock Auditor AS9100 · CMMC Live

Compliance · Plant 2 - Albuquerque

Mock registrar audit · dry run

◇ AI auditor agent Session A-0419 · 06/21 09:32 MT

Practice the audit before the auditor arrives.

Registrar (simulated)

Show objective evidence that special processes use approved sources.

Cortrova compliance agent

Special processes flow only to Nadcap-accredited sources on the controlled AVL. Citing 3 linked records:

AVL-118 Approved Supplier List (special processes) rev 14 · controlled ✓
NADCAP-AC7108 Nadcap chem-processing cert · Meridian valid → 2027-03 ✓
WO-4830 Heat-treat router · Ti-6Al-4V housing source flow-down ✓ ✓

Traceable to WO-4830 router and PO flow-down. Confidence high · 1 record-sequence gap noted below.

Findings roll-up

5 questions · 12 records

4 Observations minor opportunities, no action required
1 Minor NC isolated lapse, contained
0 Major NC no systemic breakdowns found

Audit readiness 92% ready

8.4 Externally provided 96%
8.5 Production control 94%
8.7 Nonconforming out. 88%
7.5 Documented info. 91%

Minor NC · AS9100 8.4.2 Awaiting sign-off

Source-approval record lag on PO-3318

Meridian Alloy lot L-2207 received against PO-3318 before the AVL re-approval timestamp was captured. Material conforming; record sequence non-conforming.

Route 1 minor to CAPA Mark as observation → J. Okafor · Quality Mgr

Compliance intelligence

Practice the audit before the auditor arrives.

An AI Mock Auditor runs registrar-style sessions against AS9100, IATF 16949, ITAR, CMMC, and FDA 21 CFR, classifies the findings, and routes them to CAPA. Audits stop being a fire drill.

See compliance

The platform

17 departments. One source of truth.

Each module is deep on its own and connected to every other, so a defect event, an overdue work order, or a schedule change ripples through the whole operation automatically.

How the platform works

Cortrova One source of truth 65 agents online Live

Platform · Plant 2 - Albuquerque

One graph across every department

✓ ITAR / CMMC Sync 14:08 MT · 0 conflicts

Safety OSHA · 146d · 5 agents
Quality Lot L-2207 · 9 agents
Production OEE 81.6% · 8 agents
Finance Margin -2.9% · 6 agents
Shipping OTD 94.1% · 5 agents
Inventory 38.7 DOH · 6 agents
Scheduling 5 active WOs · 7 agents
Maintenance PM 0 overdue · 5 agents
Cortrova AI core

Live signal · defect event on Lot L-2207 propagated QualityProductionFinance in 0.4s - re-sequence & margin impact resolved on one graph.

51 department agents → 7 division aggregators → 6 executive agents.

Modules

Software, not a brochure.

Six of the modules behind Cortrova's 17 production departments. Each card carries live operating data, not a screenshot.

47 features

Safety / EHS

Incident-free 146 days

Explore →

31 features

Quality / QMS

Process Cpk 1.42

Explore →

42 features

Maintenance / CMMS

WO-4830 due 36 h

Explore →

Module

Production control

Line OEE 87.2%

Explore →

26 features

Inventory & materials

Days on hand 38.7

Explore →

31 features

Finance & job costing

Margin var. -2.9%

Explore →

See all modules

Purpose-built for regulated manufacturing

Your verticals, your frameworks.

Aerospace Automotive Defense Government Energy Food & Beverage Industrial

Implementation

From disconnected to intelligent in 4-8 weeks.

A parallel deployment, validated before cutover, with all 205+ features live on day one.

Cortrova Deployment plan 4-8 weeks Live

Implementation · Plant 2 - Albuquerque

Parallel rollout - 4 to 8 weeks

✓ ITAR / CMMC onboarding 5 phases · 64 deliverables

P1 Discovery & planning Process map · SQDI&F baselines · ITAR scope

9 deliverables
Complete
P2 Data migration ERP/MES extract · 41k parts · routings · lots

14 deliverables
In progress
P3 Configuration & AI calibration 65 agents · 3 tiers · approval gates tuned

23 deliverables
Calibrating
P4 User training Role playbooks · 6 depts · shift A/B/C

11 deliverables
Scheduled
P5 Go-live Cutover · hypercare · day-one parity

7 deliverables
Planned

Standard phase AI calibration · 65 agents Today · week 4

All 205+ features live on day one - no phased feature unlock.

How it works

FAQ

Questions, answered.

What makes Cortrova "AI-native"?

Intelligence is embedded in every module, dashboard, and workflow rather than added as a separate analytics product. 65 AI agents, three per department plus division and executive tiers, read live data and surface predictions, root causes, and prescriptive actions inside the tools your team already uses.

How long does implementation take?

Most manufacturers go live in 4-8 weeks through a parallel deployment: discovery, data migration, configuration and AI calibration, training, and a validated cutover. All 205+ features are available on day one, nothing is gated or phased in.

How is Cortrova priced?

A flat annual rate with unlimited users, no per-seat licensing and no feature tiers. The whole platform, every department, every employee. Tell us your headcount and we will scope a number quickly.

Can Cortrova handle our compliance requirements?

Yes. AS9100, IATF 16949, ISO 9001/14001, FDA 21 CFR Part 11, ITAR, CMMC 2.0, OSHA, EPA, and FAR/DFARS are native capabilities, not bolt-ons. Deploy in the cloud, on-premises, or fully air-gapped to match your data-boundary constraints.

Does it replace our existing systems?

Cortrova unifies what most manufacturers run across separate apps for safety, quality, production, maintenance, inventory, delivery, and finance into one source of truth, so data flows between departments instead of being re-keyed across spreadsheets.

Proof