Zero defects.
Zero surprises.
From IATF 16949 quality management to OEE optimization, JIT delivery tracking, and supplier risk scoring — Cortrova gives automotive manufacturers the operational intelligence to hit every target, every shift.
Powered by Trunnion AIThe problems Cortrova
was built to solve.
Automotive manufacturing runs on tight tolerances, tighter schedules, and customer scorecards that punish even minor deviations. Cortrova brings every operational domain into one real-time view.
IATF 16949 Certification
IATF 16949 demands FMEA, PPAP, control plans, and MSA at every tier. Non-conformances risk customer-mandated containment and line shutdowns.
OEE & Production Downtime
Automotive lines run on takt time. Unplanned downtime of even minutes generates scrap, rework, and missed shipments that ripple through OEM schedules.
SPC & Process Capability
Customers mandate Cpk > 1.67 on critical characteristics. Manual SPC review cycles miss drift before bad parts ship.
Just-In-Time Delivery Pressure
JIT delivery windows measured in hours, not days. A single late shipment triggers premium freight, line-stop penalties, and customer scorecards.
Supplier Quality Management
Tier 2 and Tier 3 supplier issues account for the majority of automotive recalls. Supplier SCAR management and audit scheduling must be proactive.
High-Volume Engineering Changes
High-volume production amplifies the cost of ECOs. A change to a single component can require revalidation across dozens of customer-approved processes.
Built for every corner
of your operation.
Cortrova includes 205+ features across 17 operational domains — all included, nothing gated, live on day one.
IATF 16949-aligned inspection management, SPC with automated Cpk monitoring, FMEA support, PPAP documentation, CAPA, NCR, and customer complaint management.
Work order management, OEE tracking (Availability × Performance × Quality), downtime cause analysis, changeover SMED logging, and production bottleneck identification.
Asset criticality classification, PM scheduling, predictive maintenance via sensor data (vibration, thermal), spare parts management, and MTBF/MTTR trending.
Delivery order lifecycle, shipment tracking, route optimization, OTD monitoring, and schedule adherence reporting tied directly to production order completion.
BOM management, ECO workflow with customer notification integration, NPI gate reviews, and BOM accuracy trending to prevent unauthorized changes from reaching production.
Just-in-time inventory management, lot and serial traceability, safety stock optimization, receiving inspection integration, and stockout prediction.
Predict problems.
Don't just report them.
Trunnion AI's 64-agent intelligence layer runs continuously — detecting SPC drift, OEE degradation, and supplier risk before they reach your customer's dock.
SPC Anomaly Detection Engine
Continuously monitors all active control charts. Detects process drift at 1σ and flags out-of-control points at 3σ — alerting quality teams before non-conforming product ships.
OEE Degradation Forecasting
Tracks OEE component trends (Availability, Performance, Quality) and predicts degradation trajectories so maintenance can intervene before production targets are missed.
Supplier Risk Scoring
Scores every supplier in real time using quality degradation trends, open SCARs, NCR frequency, audit compliance, and delivery performance. Escalates automatically at risk thresholds.
Predictive Incident Convergence
Correlates overtime fatigue, overdue maintenance, open hazards, and near-miss clusters at the work center level — calculating incident probability before a line-stop event.
Just-In-Time Delivery Prediction
Models OTD trends using schedule adherence, production order completion rates, and carrier performance data — alerting operations to at-risk shipments 24–48 hours ahead.
Cross-Domain Causal Mapping
Traces how a quality escape propagates through delivery performance, customer satisfaction, and finance — with lag periods and confidence scores attached to every causal link.
See Cortrova in action
for Automotive.
All 205 features. All 17 domains. Trunnion AI included. Full platform live in 4–8 weeks.