Maximum uptime.
Minimum surprises.
Industrial manufacturers need equipment reliability, workforce safety, and operational cost visibility in one place. Cortrova unifies maintenance, production, safety, and finance — with Trunnion AI predicting problems before they stop your lines.
Powered by Trunnion AIThe problems Cortrova
was built to solve.
Industrial manufacturers face constant pressure on uptime, safety, cost control, and workforce performance. Cortrova's integrated platform addresses every one of these pressures simultaneously.
Equipment Reliability & Unplanned Downtime
Industrial operations depend on continuous uptime. A single unplanned equipment failure can halt production across an entire line — cascading into missed deliveries and emergency maintenance spend.
Workplace Safety & OSHA Compliance
Industrial environments carry elevated injury risk. TRIR and DART rate management, near-miss culture, and permit-to-work compliance must be systematically tracked — not managed in spreadsheets.
Inventory Accuracy & Material Availability
Raw material shortages and inaccurate inventory records force production stoppages. Stockouts, excess, and dead stock all erode margin.
Cost Visibility & Budget Variance
Material cost variance, labor efficiency, and overhead absorption are often invisible until month-end close — too late to intervene.
Production Throughput & OEE
Industrial manufacturers struggle to isolate OEE losses across availability, performance, and quality without integrated production and maintenance data.
Workforce Scheduling & Overtime Fatigue
Multi-shift operations with high overtime rates increase both safety risk and labor cost. Scheduling visibility and fatigue monitoring require cross-department data.
Built for every corner
of your operation.
Cortrova includes 205+ features across 17 operational domains — all included, nothing gated, live on day one.
Preventive and corrective work order management, asset criticality classification, predictive maintenance via sensor data (vibration, thermal, oil analysis, ultrasonic), spare parts inventory, and failure analysis with RCFA.
Work order lifecycle management, OEE tracking, downtime cause analysis, changeover logging, and continuous improvement (Kaizen) project management.
Incident management, hazard reporting, BBS observation tracking, permit-to-work system, safety training certifications, and risk register with probability × severity matrix.
SKU and bin/slot warehouse management, FIFO/LIFO costing, cycle count scheduling, safety stock management, stockout prediction, and ABC/XYZ classification.
Budget vs. actual variance analysis, cost center tracking, labor efficiency monitoring, material cost variance, overhead absorption, and cash flow forecasting.
Shift scheduling across FIRST, SECOND, THIRD, and rotating shifts, overtime tracking, skills matrix, time and attendance, and workforce risk scoring for fatigue analysis.
Predict problems.
Don't just report them.
Trunnion AI's 64-agent intelligence layer runs continuously — predicting equipment failures, workforce safety risks, and cost overruns before they impact operations.
OEE Degradation Forecasting
Monitors OEE component trends in real time and predicts degradation before production targets are missed — enabling proactive maintenance scheduling, not reactive firefighting.
Predictive Incident Convergence
Simultaneously tracks expired training, overdue maintenance, overtime fatigue, open hazards, and near-miss clusters. Calculates incident probability elevation at the location and shift level.
Downtime Pattern Detection
Identifies repeating downtime patterns by machine, shift, operator, and cause code — surfacing systemic issues that shift-level data alone would never reveal.
Inventory Stockout Prediction
Forecasts stockout risk by SKU using consumption velocity, supplier lead time trends, and production schedule demand — triggering purchase orders before a line goes down.
Budget Variance Prediction
Tracks labor efficiency and material cost variance trends and projects budget deviation weeks before month-end close — giving finance and operations time to intervene.
Workforce Risk Scoring
AI-powered employee incident propensity modeling combines overtime hours, training currency, job classification, and historical incident patterns to identify high-risk workforce exposure.
See Cortrova in action
for Industrial.
All 205 features. All 17 domains. Trunnion AI included. Full platform live in 4–8 weeks.